Magnetic appliance shelf and method of assembly

ABSTRACT

According to a further aspect of the disclosure, a support structure for releasable attachment to an appliance includes a support surface, a first lip disposed on one edge of the support surface and at least one magnet disposed on the support surface and engageable with a complementary surface of the appliance.

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application claims priority from U.S. Provisional PatentApplication Ser. No. 62/498,408, filed on Dec. 6, 2016, the entirety ofwhich is expressly incorporated herein by reference.

FIELD OF THE DISCLOSURE

The present disclosure relates generally to supporting structures andmore specifically to support structures such as shelves that arereleasably attached to appliances.

BACKGROUND OF THE DISCLOSURE

Appliances are used in households for the preservation and preparationof food for consumption within the household. In preparing the foodproducts, oftentimes it is necessary to provide a flat surface on whichto place the food and associated items prior to, during and afterpreparation of the food utilizing the appliances.

In many occasions, the flat surface is provided by a countertop locatedadjacent the appliances being used. However, the area of the countertopmay either be too small or too far removed from the appliances to beeffectively utilized in the preparation of the food products.

Therefore, it is desirable to develop a support surface that can bepositioned on an appliance in order to provide ample area for placementof various items necessary during the preparation of various foodproducts with the appliance.

SUMMARY OF THE DISCLOSURE

The present disclosure provides a support surface that includes areleasable support mechanism thereon capable of securing the supportsurface to an appliance.

According to one embodiment of the disclosure, the support surfaceincludes a magnetic securing mechanism capable of engaging a surface ofthe appliance in order to secure the support surface to the appliance.

According to another embodiment of the disclosure, the support surfaceincludes a lip disposed along an edge of the support surface. The lipprovides a stop the limit the movement of any items placed on the shelfto prevent any items from sliding, rolling or otherwise falling off ofthe shelf.

According to a further aspect of the disclosure, a support structure forreleasable attachment to an appliance includes a support surface, afirst lip disposed on one edge of the support surface and at least onemagnet disposed on the support surface and engageable with acomplementary surface of the appliance.

According to still another aspect of the disclosure, a kit for forming asupport structure adapted to be releasably secured to an applianceincludes a support surface including at least one lip thereon, a jigincluding at least one angle corresponding to an angle formed betweenthe support surface and the at least one lip, a first number of magnetssecurable to the jig and a second number of magnets securable to thesupport structure in alignment with the first number of magnets on thejig.

According to still a further aspect of the disclosure, a method forforming a support structure for releasable attachment to an applianceincludes the steps of providing a support surface including at least onelip thereon, placing the support surface on a jig including a number offirst magnets secured thereto and attaching a number of second magnetsto the support surface in alignment with the number of first magnets.

Other aspects, features and advantages of the invention will be madeapparent from the following detailed description taken together with thedrawing figures.

BRIEF DESCRIPTION OF THE DRAWINGS

The drawing illustrate the best mode of practicing the presentdisclosure.

In the drawings:

FIG. 1 is an isometric view of a support member constructed according toone exemplary embodiment of the present disclosure.

FIG. 2 is an isometric view of the support member of FIG. 1.

FIG. 3 is an isometric view of the support member and a jig used in theconstruction of the support member.

FIG. 4 is a partially broken away rear plan view of another exemplaryembodiment of the support member attached to an appliance.

DETAILED DESCRIPTION OF THE DISCLOSURE

With respect to the drawing figures in which like reference numeralsdesignate like parts throughout the disclosure, an exemplary embodimentof a support structure is illustrated at 10 in FIG. 1. The supportstructure 10 is disposed on an appliance 12, such as a stove 14, andincludes a planar support surface 16 with a forward, upwardly extendinglip 18 located along one edge of the surface 16 and a rear, downwardlyextending lip 20 located opposite the forward lip 18. In an exemplaryembodiment, the forward lip 18 and the rear lip 20 can be formed withdifferent lengths extending away from the support surface 16. Further,in another exemplary embodiment the forward lip 18 can extend downwardlyat an angle from the support surface 16, with the rear lip 20 extendingupwardly from the support surface 16. In this configuration the rear lip20 acts as a stop for any items positioned on the support surface 16.(FIG. 4).

Referring now to FIGS. 1 and 2, the support structure 10 additionallyincludes a number if securement structures 22 located on a lower surface24 of the support surface 16. The structures 22 are positioned on andengage a complementary surface 26 of the appliance 12 to secure thesupport surface 16 to the appliance 12.

In the exemplary illustrated embodiment in FIG. 2, the securementstructures 22 are formed of magnets 28. The position of the magnets 28on the lower surface 24 of the support surface 16 enables the magnets 24to magnetically engage a metal surface 26 of the appliance 12. Themagnetic force exerted by the magnets 28 on the surface 26 securelyholds the support surface 16 on the appliance 12 in order to enable thesupport surface 16 to retain items (not shown) that are positionedthereon. Further, in on exemplary embodiment the magnets 28 can becloser to the rear lip 20 than the forward lip 18 in order to enable thesupport structure 16 to extend outwardly further over the appliance 12and provide more usable space on the support surface 16.

To assist the magnets 28 in holding the support surface 16 on theappliance 12, the rear lip 20 has a length sufficient to extend along asurface 30 that is oriented perpendicular to the surface 26. Thus, whilethe magnets 28 securely hold the support structure 10 on the surface 24,the lip 30 engages the surface 30 to align the support structure 10 withthe appliance 12.

Looking now at the exemplary embodiment of FIG. 3, to manufacture thesupport structure 10, initially a piece or blank of a suitable sizematerial is formed into the support structure 10 by folding or otherwisedeflecting opposed edges of the blank to formed the lips 18,20 onopposed sides of the generally planar support surface 16. The length ofthe lips 18,20 can be selected as desired in order to provide thedesired functions of maintaining the items (not shown) on the supportstructure 10 and aligning the support structure 10 with the appliance12. The material chosen for the formation of the support structure 10can be selected from any suitable material, such as a plastic, metal, orwood among others.

To position and secure the magnets 28 to the support surface 16, a jig32 is provided that is formed of a suitable material, such as a metal,plastic, wooden or otherwise effective substrate, and onto which aremounted, affixed, adhered or otherwise secured a number of magnets 34,such as magnets 34 formed of neodymium. The magnets 34 are secured tothe jig 32 at a spatial distance that matches or mirrors the spatialdistance between the magnets 28 on the support structure 10.

Regardless of the material forming the jig 32, the jig 32 includes atleast one angle corresponding to the angle between the support surface16 and the rear lip 20, or forward lip 18. With this angle the supportstructure 10 can be positioned on and aligned with the jig 32 to locatethe magnets 34 on the jig 32 immediately adjacent the locations for themagnets 28 on the support structure 10.

With the support structure 10 in this position, the magnets 28, whichcan be formed similarly to the magnets 34 in the jig 32, have anadhesive, epoxy or other suitable material applied thereto. The magnets28 are subsequently positioned on the support surface 16 directlyopposite the magnets 34 on the jig 32. The magnetic attraction betweenthe magnets 34 on the jig 32 and the magnets 28 on the support surface16 effectively draws and clamps or holds the magnets 28 on the supportsurface 16 at the desired location. The adhesive is allowed sufficienttime to cure to affix the magnets 28 to the support surface 16. Oncecured, the magnets 28 now bound to the article are covered with anadhesive backed silicone layer 36 (FIG. 4) which reduces frictionbetween the magnets 28 and the surface 26 of the appliance 12 withoutaffecting the magnetic attraction between the magnets 28 and the surface26 to enable the magnets 28 to engage and hold to the appliance12/surface 26 more securely.

Further, the support member 16, with one or both lips 18,20, the magnets28,34, adhesive (not shown) and jig 32 can be formed as a kit enablingan individual to form the support structure 10 to conform specificallyto the shape of the appliance 12 to which the support structure 10 is tobe secured.

Looking now at FIG. 4, in the illustrated alternative embodiment, themagnets 28 are spaced from one another a sufficient distance toaccommodate a surface 26 on the appliance 12 and/or stove 14 that iscurved. With this spacing, and optionally in conjunction with thethickness of the magnets 28 and the optional backing layer 36, themagnets 28 support the support surface 16 and an upwardly extending rearlip 20 in a horizontal configuration to enable the support surface 16 tostably support and hold items thereon. Further, in this embodiment theforward lip 18 can extend from the support surface 16 in a manner thatconforms to the shape of the adjacent surface of the appliance 12, whichcan be vertical or at an angle with respect to vertical, for example.

Other alternative embodiments of the present disclosure are contemplatedas being within the scope of the following claims particularly pointingout and distinctly claiming the subject matter regarded as theinvention.

I claim:
 1. A kit for forming a support structure adapted to bereleasably secured to an appliance; the kit comprising: a supportsurface including at least one lip thereon; a non-magnetic jig includingat least one angle corresponding to an angle formed between the supportsurface and the at least one lip; a first number of magnets securable tothe jig; and a second number of magnets securable to the supportstructure in alignment with the first number of magnets on the jig. 2.The kit of claim 1 further comprising an adhesive for securing the firstnumber of magnets to the jig and the second number of magnets to thesupport surface.
 3. A method for forming a support structure forreleasable attachment to an appliance; the method comprising the stepsof: providing a support surface including at least one lip thereon;placing the support surface on a non-magnetic jig including a number offirst magnets secured thereto; and attaching a number of second magnetsto the support surface in alignment with the number of first magnets. 4.The method of claim 3 wherein the step of attaching the number of secondmagnets to the support surface comprises: applying an adhesive to thesecond magnets; and placing the second magnets on the support surface.5. A method for forming a support structure for releasable attachment toan appliance; the method comprising the steps of: providing a supportsurface including at least one lip thereon; placing the support surfaceon a jig including a number of first magnets secured thereto; andattaching a number of second magnets to the support surface in alignmentwith the number of first magnets, wherein the step of attaching thenumber of second magnets to the support surface comprises: i. applyingan adhesive to the second magnets; and ii. placing the second magnets onthe support surface, further comprising the step of clamping theadhesive and the second magnets to the support surface with the firstmagnets.
 6. The method of claim 3 wherein the at least one lip and thesupport surface form an angle therebetween and wherein the jig includesat least one complementary angle for alignment of the support surfaceand lip with the jig.
 7. The method of claim 3 further comprising thestep of applying a slip resistant layer over the second magnets.
 8. Thekit of claim 1 further comprising a second lip disposed on the supportsurface and spaced from the first lip, wherein the second lip is spacedalong an opposite edge of the support surface from the first lip andextends in a direction opposite the first lip.
 9. The kit of claim 8wherein the first lip and second lip have different lengths.